I understand the appeal. We all want a stylish hat without breaking the bank. I was in the market for a classic snapback, ideally with a subtle plaid pattern. When I spotted what seemed like an incredible deal online, I didn't hesitate to buy it.
That was a huge error. The inexpensive cap I purchased started falling apart almost immediately. It looked nothing like the product photos. I ended up wasting both my money and my time.
Learn from my experience. Here are the frustrating mistakes I made while searching for a decent plaid baseball cap. My aim is to help you:

My first blunder was straightforward: I sorted my search results by "Lowest Price First." I thought I was clever for finding a snapback priced under $5. I assumed all cotton caps were of roughly similar quality. That assumption was completely wrong.
When the cap arrived, the material was awful. It felt like stiff paper or cheap cardboard. It was rough and uncomfortable against my forehead.
Cheap materials mean the hat will quickly lose its shape, fade in sunlight, and shrink unevenly in the wash. You might save $10 today, only to have to buy a replacement hat next month.
Action Step: Set a reasonable minimum budget. If the price for a durable cotton cap seems too good to be true, it almost certainly is. Quality costs a bit more because it uses better materials.
When shopping for hats, you need to scrutinize the details that sellers often gloss over in their main product photos. These details are the best predictors of how long the cap will last.
Don't repeat my mistake. Quality caps feature strong, thick closures (like metal buckles or sturdy plastic snaps) and tight, even stitching.